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BIOMASS ENERGY FOUNDATION Inc. 1810
Smith Rd., Golden, CO 80401 303-278 0558; 303-278 0560 FAX; E-Mail - 73002,1213@ Compuserve.com THOMAS B.
REED - PRESIDENT |
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November 5, 2001
To: Metal
Casters, World Around
From: Tom
Reed, President BEF

Subject: Metal Casting Gasifier
The furnace shown here was invented by
my friend and metal caster, Agua Das (Das@welcomehome.org). He uses it to melt bronze at Fairs such as
the Rennaisance festivals. He operates it on any biomass junk, and since
he is in attendance he knows where to shake it and poke it.(Like Bogart in
“African Queen”). It is a matter of
principle with Das that he will purchase nothing he doesn’t have to. This is all made with a paint can and a
coffee can, but feel free to make it larger with other cans. The principles of
operation are:
1 All draft is supplied by a tiny hole in
a piece of copper tubing fed from an old refrigerator compressor operating an
ejector firing into the kiln. It draws
gas from the gasifier and combustion air from a secondary valve to make a good
mix. By adjusting the air flow you
change the power level (the throttle) and by adjusting the air mix you change
the air/fuel ratio (the choke).
2 The kiln is approximately 12 in in OD
with a riser sleeve liner. The crucible
was 5 in in diameter. Takes 10 minutes
for the kiln to reach white hear.
3 The upper can is filled with “junk”
biomass, anything lying around, but the denser the fuel, the less often you
need to fill. I would recommend wood
pellets, (particularly when they start supplying them in 1/2in diameter).
4 The upper can operates as a
conventional downdraft gasifier.
5 The lower can is an updraft charcoal
gasifier, so that the excess charcoal from the upper can can
be gasified as needed by opening the updraft air valve.
I have always been surprised that no
metal founder has copied this.
For more details you can try to reach
Das at 303 237 3579.
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Thomas B. Reed
President, BEF